Cutting mountain bike handlebars is a simple process that can be done at home with the proper tools. First, mark the desired length of the handlebars with tape or a permanent marker. Next, use a hacksaw to cut through the metal at the marked line.

Be sure to wear gloves and eye protection while cutting. Finally, use a file or sandpaper to smooth any rough edges on the cut handlebars.

  • Clamp the handlebars in a vise
  • Use a sharp hacksaw to cut through the handlebars
  • Smooth out any rough edges with a file or sandpaper
  • Reattach the grips and/or bar ends to the new, shorter handlebars

How To Cut Your Handlebars – Get Your Perfect Bar Width

Cut Bike Handlebars With Pipe Cutter

Bike handlebars come in all sorts of shapes and sizes, but they all have one thing in common: they need to be cut to size before you can ride your bike. A pipe cutter is a tool that is specifically designed for cutting pipes, and it can also be used to cut bike handlebars. The first step is to measure the width of the handlebar.

The best way to do this is to use a tape measure or ruler. Once you know the width of the bar, you can mark out where you need to make your cuts. Next, take your pipe cutter and line it up with your marks.

Make sure that the blade is lined up evenly so that you get a clean cut. Slowly rotate the pipe cutter around the handlebar until it has made a complete revolution. Once you have made your cut, you will need to smooth out any rough edges with a file or sandpaper.

And that’s it!

Handlebar Cutting Guide

When it comes to cutting your handlebars, there are a few things you need to take into consideration in order to get the perfect cut. Here is a quick guide on how to cut your handlebars like a pro: First, you need to measure the width of your bars.

Most bars are 22” wide, but some may be wider or narrower. Once you have your measurement, mark the spot where you want to make your cut with a pencil or marker. Next, use a saw to make your cut.

Be sure to use a fine-toothed saw so that you get a clean and precise cut. If you don’t have a saw, you can also use a hacksaw or even an electric knife. Just be careful not to damage the bar in the process.

Once your bar is cut, file down any sharp edges with a metal file. This will help prevent injury when riding. And that’s it!

You now have perfectly cut handlebars ready for riding!

Mtb Handlebar Cutter

If you’re looking for a quick and easy way to cut your mountain bike handlebars, then the Mtb Handlebar Cutter is the perfect tool for the job. This handy little device makes it easy to get a precise cut on your handlebars, so you can get them just the way you want them. The Mtb Handlebar Cutter is made from high-quality materials, so it’s built to last.

It’s also comfortable to use, thanks to its ergonomic design. And best of all, it’s affordable, so you won’t have to break the bank to get one. So if you’re in the market for a new handlebar cutter, be sure to check out the Mtb Handlebar Cutter.

It’s the perfect tool for getting those perfect cuts on your mountain bike handlebars.

How to Cut Titanium Handlebars

Assuming you would like a blog post discussing how to cut titanium handlebars: When it comes to bicycle framebuilding, one of the most difficult materials to work with is titanium. It’s strong and light, but also expensive and challenging to fabricate.

If you’re lucky enough to be working with a titanium frame, then you know that every detail counts. That’s why when it comes time to cut the handlebars, you want to make sure you do it right. There are a few different methods for cutting titanium handlebars.

The first is using a hacksaw. This is probably the most straightforward method, but it can be tricky because titanium is so tough. You’ll need a good quality hacksaw blade, and even then it will take some effort to get through the metal.

Be patient and take your time; if you rush it, you could end up damaging your handlebars or worse, injuring yourself. Another option is to use a cutoff wheel attached to an electric drill or die grinder. This method is faster than using a hacksaw, but there’s a greater risk of damaging the finish on your handlebars if you’re not careful.

Again, take your time and be extra cautious not to overheat the metal while cutting. The third option – and arguably the best – is to use a plasma cutter. This tool uses an electrical arc to superheat and melt metals like titanium; all you need to do is guide the cutter along the metal surface and let it do its job.

Plasma cutters are more expensive than other cutting tools, but they’re definitely worth the investment if you’re doing any serious framebuilding work in titanium (or any other difficult-to-cut metals). Plus, they make quick work of cutting through thick tubing – something that would be nearly impossible with a hacksaw or cutoff wheel alone. No matter which method you choose for cutting your titanium handlebars, remember that safety always comes first.

Wear protective eyewear and gloves when working with any type of power tool; better safe than sorry!

How to Cut Mountain Bike Handlebars


Can You Cut Mtb Handlebars With Pipe Cutter?

A lot of people ask if they can cut mountain bike handlebars with a pipe cutter and the answer is yes! Here’s how to do it: 1. Measure the width of your handlebars and mark the spot where you want to cut them.

2. Place the jaws of the pipe cutter on either side of the mark and tighten the handles until they’re snug. 3. Twist the pipe cutter around the handlebars until you’ve made a complete cut. 4. Repeat steps 2-3 on the other side of the handlebars.

5. Use a file or sandpaper to smooth out any rough edges from your cuts.

Should I Shorten My Mountain Bike Handlebars?

Mountain biking is a great way to get some exercise and fresh air, but it can be tough on your body. One way to make it a little easier on yourself is to shorten your mountain bike handlebars. This will give you a more upright position and put less strain on your back and shoulders.

Of course, this isn’t the only factor to consider when deciding whether or not to shorten your mountain bike handlebars. Here are a few things to keep in mind: 1. Your height.

If you’re shorter, you may find that shortened handlebars make it easier to control the bike. If you’re taller, however, you may want to leave the handlebars at their full length so you have more leverage when pedaling up hills. 2. The terrain you ride on.

If you stick to relatively flat trails, shortened handlebars won’t be as much of an issue. But if you frequently ride in hilly or mountainous areas, longer handlebars will give you more power when climbing. 3. Your riding style.

If you like to go fast and take risks when riding, shorter handlebars can help keep you better balanced on the bike. However, if you prefer a leisurely pace and tend to stay on well-traveled trails, longer bars will give you more stability. Ultimately, the decision of whether or not to shorten your mountain bike handlebars comes down to personal preference and what works best for your riding style and the terrain you ride on most often.

There’s no right or wrong answer – it’s all about what makes YOU feel most comfortable out there on the trail!

How Do I Make My Handlebars Shorter?

If you’re looking to make your handlebars shorter, there are a few different ways you can go about it. Depending on the type of handlebars you have, you may be able to simply cut them down to size. Alternatively, you may need to replace the handlebars entirely.

Here’s a look at how to make your handlebars shorter in both scenarios: Cutting Down Handlebars If your handlebars are made of metal or another sturdy material, it’s likely that you’ll be able to simply cut them down to size.

This is the easiest and most straightforward way to shorten your handlebars. However, it’s important to make sure that you have the right tools for the job. A hacksaw or other type of saw designed for cutting metal will work well for this task.

Once you have your saw, measure out how much shorter you want your handlebars to be. Then, mark this measurement on thehandlebars using a pencil or marker. Make sure that your marks are even on both sides of the handlebar so that when you cut it, the bars will be symmetrical.

When you’re ready, start cutting through the handlebars at your marked line. Be careful as you’re cutting and go slowly so that you don’t accidentally damage anything else on your bike. Once the bars are cut, smooth out any rough edges with a file or sandpaper if necessary.

You may also want to wrap them with tape or grips before riding again so that they’re more comfortable to hold onto. Replacing Handlebars In some cases, cutting downhandlebars isn’t possible or practical – such as if they’re made of carbon fiber or another delicate material .

In these instances ,you’ll need toreplacethe entire setofhandlebar s . This is a slightly more involved process , but it’s still relatively easyto do . The first step istoselectnewhandlebarsthatarethe samesizeor smaller thanyourcurrent ones . You’ll alsowanttochoose abrandand modelthatismounted ina similarwaytoyourcurrent setupso thatthe replacementisas straightforwardaspossible . Afteryounewhavehandle bars ,followtheinstructions intheirmanualforinstallation . Inmostcases ,thiswill involveremovingyour oldhandleba rs and then attachingthenewonesin their place using screws orotherfasteners .

How Do You Cut Handlebar Length?

When it comes to cutting handlebar length, there are a few things you need to take into account. The first is the type of handlebars you have. If you have drop bars, then you’ll need to measure from the end of the bar where it meets the stem, down to where you want to cut it.

If you have flat or riser bars, then you’ll need to measure from the center of the bar where it meets the stem, out to where you want to cut it. Once you have your measurement, mark your cutting point with a piece of tape or a marker. Then, using a hacksaw or pipe cutter, make your cut.

Be sure to use a sharp blade and go slowly so that you don’t damage the bar. If your bars are aluminum or steel, then you can simply file down any rough edges with a metal file. If your bars are carbon fiber, then be very careful not to damage them when filing – use a fine grit sandpaper instead if possible.

And finally, if your bars have exposed ends (like many riser bars do), then consider investing in some bar end plugs which will help protect against cuts and scrapes.


Mountain bike handlebars can be tricky to cut, but with the right tools and a little bit of know-how, it’s not too difficult. With the help of this guide, you should be able to cut your mountain bike handlebars like a pro in no time.

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